Description
Product details
DESIGN PARAMETERS WITH STANDARD SUPPLY: 1. 100-ton Hot & Cold combine press specifications: 1 Nos (1+1 daylight) 2. Automatic Uploading & Loading System: 2 Nos. 3. Process Control Panel synchronized by one master control: 1 nos. 4. Carrier Plates 5. Trolley System SPECIFIC DATA Capacity of press : 100 ton Window frame body structure : No of window cut plate 1 nos. Window frame material Tested mild steel: IS2062 Grade B Working size : 1200x2400 mm System Working pressure (maximum) : 100 kg/cm2 Hot platen : Overall dimension: 1300x2600x45 mm No of hot platens : 1 nos. No of cold platens: 1 nos. Drilling: Gun drill super finish hole in 1350 mm Gap between platens : 150 mm (1 gaps for Hot pressing) 150 mm (1 gaps for Cold pressing) Hydraulic cylinders : Total 10 nos. of cylinders Ram dia.: 150 mm Speed of ram movement without load 1500 mm in a minute Pressing speed of ram movement load 19 mm in a minute Loading side of work : 2650 mm side Hydraulic Power pack system : Tank: 100 liters Double Pump system with High pressure pump and low-pressure pump with individual Motors High pressure pump: Radial Piston pump Total power: 2 hp DC valves: Rexroth make (GERMANY) • Design Parameter: Machine Description Quantity Auto Loading & Unloading system for Hot press Size 1200x2400 mm Automatic loading & unloading system for 1 daylight hot press 01 set • Technical Scope: The System suitable to handle 1200x2400mm. forming stacks with caul plates. The system will be suitable to assess on your 1 daylight press having daylight pitch of 195 mm. First height 900mm. The system will be suitable to assess from 8 feet side opening of the press. 1. Individually mechanically operated Wheeled CAGE: 1 Nos. For holding forming stacks size 1200x2400mm of 1 shelves. Each shelve furnished with slide-rolls for smooth movements of forming stacks to & fro. Each shelves provided with individual side guide rollers with bearing to minimize friction and Enhance aligned Loading & Unloading. The cage-shelves matching with the geometry of press daylights. Cages installed on wheeled trolley with drive system moving on common tracks. Cages travelling left-right on tracks to access lift and press. The Cage properly positioned by Proxy- switches with proper interlocks while in operation. Cage travel speed: 120 mm/sec. 2. Hydraulically operated PUSHER-PULLER: 2 Nos. (Extra If Required) For simultaneously pulling out cured stacks of all daylights and simultaneously pushing in uncured stacks in all daylights for the transfer to & fro between the Cage & Press. This helps to avoid disturbance in raw assembly stacks. The grabbing of carrier plates while pulling operated pneumatically. The Stationing of Pusher-Puller at proper position is controlled by limit-switches. The Sliding-Beam of Pusher-Puller-Arm is sturdy and with machined slide-surfaces. The rigid Arm-Carriage is furnished with heavy m.s. rollers having heavy-duty bearings for durability against repeat-cycle 3. Hydraulically operated ELEVATOR-LIFT: 1 Nos. (Extra If Required) The new design of the lift instead of scissors operating on pivots, the lift top sliding vertically and guided by rollers on dual beam structure on either side. Vertical movement carried out through Twin hydraulic cylinders Operating Synchronized and guided on rollers with bearings which gives long life maintenance free operations of the lift. The Lift elevator lowering and raising affected by limit switches to ensure proper stationing. The lift elevator raising & lowering speed at 90mm/second. The Lift top-surface furnished with two motorised Twin Chain Conveyors. One Conveyor to pull out the forming stacks one by one from the Cage and to transfer over to your Breaking-Table. Another one conveyor for transferring the forming stacks from Your Assembly-Table to the Cage shelves one by one. Conveyor speed: 180 mm/sec. lifting speed: 90 mm / sec. (Lift Conveyors Will be Capable to Load -Unload Cage.) 4. POWER PACK: 1 Nos. To operate the above equipment. Two motors & two Pumps for elevator lift. One motor & One pump for hydraulic pusher arm. Complete with necessary controls, overload safety provision, oil reservoir & pipe Connections but without hyd. oil. 5. Process Control Panel synchronized by one master control: 1 nos. With push-button stations for commanding the operations of the system. Provided with indicating lamps and necessary interlocks for safety. Two motors on Lift-Conveyors, each 1 hp. four motors in Power pack 2 H.P. . A motors in cage 2 hp.
