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"name": "1x1 Meter Sheetpress system",
"description": "\tGeneral Information:\n\n1.\tName of machine: Sheet Press Machine\n2.\tModel number: TRL/M/SH-02\n3.\tManufacturer: The Recreus Lab\n4.\tAddress of manufacturer: Gondal Road, Rajkot, Gujarat, India\n5.\tDate of CE marking: 12th April 2023\n6.\tRelevant Directives: Machinery Directive 2006/42/EC\n\n\tDescription of Machine:\n\nThe Sheet Press Machine is a mechanical press used in the manufacturing of plastic sheet. It is designed to apply a maximum force of 100 kN and has a maximum stroke of 300 mm. The press is operated using a hand lever. The machine is powered by a 3-phase electrical connection and is equipped with a safety guard to prevent any access.\n\n\tList of Applicable Harmonized Standards:\n\nEN ISO 12100:2010 Safety of machinery – General principles for design – Risk assessment and risk reduction\nEN 60204-1:2018 Safety of machinery – Electrical equipment of machines – Part 1: General requirements\nEN 692:2012+A1:2013 Safety of machinery – Cold rolling mills – Safety requirements for construction, installation and commissioning\nEN 953:1997+A1:2009 Safety of machinery – Guards – General requirements for the design and construction of fixed and movable guards\nEN 13849-1:2015 Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design\n\n\tTechnical Documentation:\n\nThe technical documentation for the machine includes the following:\n•\tDrawings and schematics of the machine\n•\tParts list\n•\tOperating and maintenance manual\n•\tDeclaration of Conformity\n\n1000 x 1000 Sheet Press System\n\n⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1) 1200 x 1200 mm Aluminum base attached with plate heaters and whole supporting heavy duty structure: 1nos\n2) Process Control Panel synchronized by one master control: 1 nos.\n\n⮚\tSPECIFIC DATA\n\n1) Material to be processed: Recycled HDPE/PP/LDPE/PS/acrylic Grinded Scrap\n2) Size to be manufactured: 1000 x 1000 mm Sheets\n3) 10 Ton standard Manual Jack at the bottom of the pressing system with pressure gauge \n4) Recommended Mold size: 1050 x 1050 mm Top & bottom plates and frame.\n5) Max. Sheet Output: 1 sheet per hour max.\n6) Advanced Temperature control panel with power saving technology.\n7) Total Connected Load: 15* kW (Approx.) (3phase\n\n⮚\tPROCESS CONTROL PANEL:\n\n1. Temp. Controllers: PID Controller with Auto tuning & dual display\n2. MCB: Reputed make MCB in line with every heating zone supply\n3. Other Electrical Outfits: Contactors, Synchronization card, standard cord wiring with PVC conduct channel framing.\n4. Phase Synchronizer and Over Voltage Protection as per CE Standard.\n\n1000x1000 mm Cold Press System\n\n⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1) 1200 x 1200 mm MS Plate base attached with plate and whole supporting heavy duty structure: 1nos.\n\n⮚\tMAIN SHEET PRESS\n\n1.\tSize to be manufactured: 1000 x1000 mm Sheets\n2.\tSupporting structure MS Powder coated.\n3.\t4 mm Top & bottom MS plates.\n4.\t10 Ton standard Manual Jack at the bottom of the pressing system with pressure gauge.\n5.\tStandard 4 rolling mechanism to ensure smooth up-down rolling of bottom plate.\n\n⮚\tPhysical Machines:\n\n1. Dimensions: L: 1500 B: 1350 H: 1600\n2. Weight: 480 KG\n",
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"name": "1.2x2.4 Meter Hot-Cold Combined Hydraulic system",
"description": "\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1.\t100-ton Hot & Cold combine press specifications: 1 Nos (1+1 daylight)\n2.\tAutomatic Uploading & Loading System: 2 Nos.\n3.\tProcess Control Panel synchronized by one master control: 1 nos.\n4.\tCarrier Plates\n5.\tTrolley System\n\n\tSPECIFIC DATA\n\nCapacity of press :\t100 ton\nWindow frame body structure : No of window cut plate 1 nos.\n Window frame material\n Tested mild steel: IS2062 Grade B\nWorking size : 1200x2400 mm \nSystem Working pressure (maximum) : 100 kg/cm2\nHot platen : Overall dimension: 1300x2600x45 mm\n No of hot platens : 1 nos.\n No of cold platens: 1 nos.\n Drilling: Gun drill super finish hole in 1350 mm\nGap between platens : 150 mm (1 gaps for Hot pressing)\n 150 mm (1 gaps for Cold pressing)\nHydraulic cylinders : Total 10 nos. of cylinders Ram dia.: 150 mm\n Speed of ram movement without load 1500 mm in a minute\n Pressing speed of ram movement load 19 mm in a minute\nLoading side of work : 2650 mm side\nHydraulic Power pack system :\tTank: 100 liters\n Double Pump system with High pressure pump and low-pressure pump with individual Motors\nHigh pressure pump: Radial Piston pump Total power: 2 hp\nDC valves: Rexroth make (GERMANY)\n\n\n•\tDesign Parameter:\n\nMachine\tDescription\tQuantity\nAuto Loading & Unloading system for Hot press\tSize 1200x2400 mm \nAutomatic loading & unloading system for 1 daylight hot press\t01 set\n\n\n\n\n•\tTechnical Scope:\n\n\tThe System suitable to handle 1200x2400mm. forming stacks with caul plates.\n\tThe system will be suitable to assess on your 1 daylight press having daylight pitch of 195 mm. First height 900mm. The system will be suitable to assess from 8 feet side opening of the press.\n\n1.\t Individually mechanically operated Wheeled CAGE: 1 Nos.\n\n\tFor holding forming stacks size 1200x2400mm of 1 shelves.\n\tEach shelve furnished with slide-rolls for smooth movements of forming stacks to & fro. Each shelves provided with individual side guide rollers with bearing to minimize friction and\n\tEnhance aligned Loading & Unloading.\n\tThe cage-shelves matching with the geometry of press daylights.\n\tCages installed on wheeled trolley with drive system moving on common tracks. Cages travelling left-right on tracks to access lift and press.\n\tThe Cage properly positioned by Proxy- switches with proper interlocks while in operation.\n\tCage travel speed: 120 mm/sec.\n\n2.\tHydraulically operated PUSHER-PULLER: 2 Nos.\n(Extra If Required)\n\n\tFor simultaneously pulling out cured stacks of all daylights and simultaneously pushing in uncured stacks in all daylights for the transfer to & fro between the\nCage & Press. \n\tThis helps to avoid disturbance in raw assembly stacks.\n\tThe grabbing of carrier plates while pulling operated pneumatically.\n\tThe Stationing of Pusher-Puller at proper position is controlled by limit-switches. The Sliding-Beam of Pusher-Puller-Arm is sturdy and with machined slide-surfaces.\n\tThe rigid Arm-Carriage is furnished with heavy m.s. rollers having heavy-duty bearings for durability against repeat-cycle\n\n3.\t Hydraulically operated ELEVATOR-LIFT: 1 Nos. \n(Extra If Required)\n\n\tThe new design of the lift instead of scissors operating on pivots, the lift top sliding vertically and guided by rollers on dual beam structure on either side.\n\tVertical movement carried out through Twin hydraulic cylinders Operating Synchronized and guided on rollers with bearings which gives long life maintenance free operations of the lift.\n\n\tThe Lift elevator lowering and raising affected by limit switches to ensure proper stationing. The lift elevator raising & lowering speed at 90mm/second.\n\tThe Lift top-surface furnished with two motorised Twin Chain Conveyors.\n\tOne Conveyor to pull out the forming stacks one by one from the Cage and to transfer over to your Breaking-Table.\n\tAnother one conveyor for transferring the forming stacks from Your Assembly-Table to the Cage shelves one by one.\n\tConveyor speed: 180 mm/sec. lifting speed: 90 mm / sec.\n\t(Lift Conveyors Will be Capable to Load -Unload Cage.)\n\n4.\tPOWER PACK: 1 Nos.\n\n\tTo operate the above equipment.\n\tTwo motors & two Pumps for elevator lift.\n\tOne motor & One pump for hydraulic pusher arm.\n\tComplete with necessary controls, overload safety provision, oil reservoir & pipe Connections but without hyd. oil.\n\n\n\n\n\n\n5.\tProcess Control Panel synchronized by one master control: 1 nos.\n\tWith push-button stations for commanding the operations of the system. \n\tProvided with indicating lamps and necessary interlocks for safety.\n\n\n\tTwo motors on Lift-Conveyors, each 1 hp. four motors in Power pack 2 H.P. . A motors in cage 2 hp.\n",
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"Dual hydraulic pusher puller",
"Sheet forming cage trolley system",
"100-ton hydraulic power pack",
"Hydraulic lifting and transfer system",
"Hot and cold press automation",
"Hydraulic hot cold platen press",
"1200x2400 mm forming stacks",
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"100-ton hot cold hydraulic press"
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"name": "Plastic Washing System (TWD 100)",
"description": "\tApplication:\n\n•\tA plastic washing tank specifically designed for processing crushed PE/PP/PS/PVC waste granules, grindings which contaminated with soil, mud, dust, and air pollution residues. \n\n•\tThe washing tank prioritize the material for efficient recycling of HDPE, PP & PVC flakes with capacity of 100-150 kg/hr\n\n\t Specification:\n\n•\tInput Material: Crushed PE,PS, PP & PVC flakes (approximately 6-30 mm)\n•\tContaminants: Soil, mud, dust, and air pollution residues\n•\tFunctionality: Washing, drying, Optional (separation of HDPE and PP)\n•\tWater Usage: Recirculating water system (minimizes water consumption)\n•\tCleaning Agents: No soap or chemicals required\n•\tOutput: Clean, dry HDPE flakes collected in a dedicated unit/silo\n•\tPower Requirement: 380-430V, 3 phase, 50 Hz\n•\tCompliance: CE certification and EU declaration of conformity\n•\tDocumentation: User manual will be provided in all Languages\n\n\tSILENT FEATURES:\n\n•\tModular Design: Allows for future expansion and can be customization to separate HDPE & PP Particles using Floating Tank.\n\n•\tEnergy Efficiency: Recirculating water system and optimized motor usage minimize energy consumption.\n\n•\tLow Maintenance: Easy access to components for cleaning and maintenance.\n\n•\tAutomated Operation: Minimizes manual intervention and ensures consistent processing.\n\n\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1.\tHot/Cold Vertical Washing Tank:\n\nThe flakes enter a washing tank equipped with agitators or paddles that create a turbulent water flow. This initial wash removes loose dirt, mud, and some contaminants\n\nThis tank utilizes gravity and water flow velocity to separate heavier sand particles from the lighter plastic flakes.\n\nSpecification:\n\nHeavy Duty washing tank with Metal framing\n\nSize: 5 x 4 Ft Stainless Steel tank\nStainless Steel sheet: 5mm thick\nShaft: 50mm \t10\t\n\n2.\tDrying & Cyclone System\n\nThe clean flakes are conveyed to a drying system. This can be a centrifugal dryer that removes most of the surface moisture through centrifugal force\n\nHydrocyclones use a vortex motion to separate remaining contaminants with different densities from the plastic flakes\n\nSpecification:\n\nStainless Steel pipe 90mm od\nS.s sheet 2mm thickness\nS.s blades 8mm",
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"Modular plastic recycling washing station",
"Plastic flakes washing and drying system",
"Industrial plastic washing equipment",
"PE PVC plastic cleaning machine",
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"Plastic washing tank for recycled flakes"
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"description": "\tApplication:\n\nThese washing line are ideally suited for:\n\n•\tA plastic washing line specifically designed for processing crushed HDPE/PP pipe waste granules (approximately 6-10mm) contaminated with soil, mud, dust, and air pollution residues. \n•\tThe line prioritizes washing and drying the material for efficient recycling of HDPE, PP & PVC flakes with capacity of 40-60kg/hr\n\n\t Specification:\n\n•\tInput Material: Crushed PET flakes (approximately 6-10mm)\n•\tContaminants: Soil, mud, dust, and air pollution residues\n•\tFunctionality: Washing, drying, Optional (separation of HDPE and PP)\n•\tWater Usage: Recirculating water system (minimizes water consumption)\n•\tCleaning Agents: No soap or chemicals required\n•\tOutput: Clean, dry HDPE flakes collected in a dedicated unit/silo\n•\tPower Requirement: 380V, 3 phase, 50 Hz\n•\tCompliance: CE certification and EU declaration of conformity\n•\tDocumentation: User manual will be provided in Danish\n\n\tSILENT FEATURES:\n\n•\tModular Design: Allows for future expansion and can be customization to separate HDPE & PP Particles using Floating Tank.\n\n•\tEnergy Efficiency: Recirculating water system and optimized motor usage minimize energy consumption.\n\n•\tLow Maintenance: Easy access to components for cleaning and maintenance.\n\n•\tAutomated Operation: Minimizes manual intervention and ensures consistent processing.\n\n•\tEnvironmentally Friendly: Reduces water usage and eliminates chemical cleaning agents.\n\n\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1.\tHOT WASH TANK:\n\nSize : Ø1200 x 2200 x 5mm Thk.\n\nAgitator Blade : 65 x 1000 x 16mm Thk.\n\nCoil Size : Ø32NB x 4mm Thk\n\nCoil Make : SS 304\n\nMaterial : SS 304\n\nGear Box : Bonfiglioli Make.\n\nMotor : 5 HP Crompton Make\n\nDrive : Belt Drive\n\nQty : 1Nos\n\n2.\tInclined Screw Conveyor Ø 220 x 4Mtr Long.\n\nType : S.S 304 Pipe with Screw Assembly\n & Leg support.\n\nMaterial to be handled : Flaks\n\nPipe size : Ø 220 x 4000 mm Long\n\nDesigned Capacity : 750 kg /Hr.\n\nGear Box : Bonfiglioli Make.\n\nMotor : 2 HP Crompton Make\n\nDrive Type : Chain Coupling ¾” pitch.",
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"Chemical-free plastic cleaning system",
"Industrial plastic washing machine",
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"Plastic HDPE PP washing line"
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"name": "Plastic Washing System",
"description": "•\tIntroducing the efficient washing system to clean dirty shredded plastic.\n•\tFirst shredding the dirty plastic you create a uniform mixture of plastic. \n•\tThe tank uses a combination of agitation and friction to remove contaminants from the plastic flakes.\n•\tThe washing system has a fully closed loop water system that is capable of cleaning and filtering the water so it can be reused again for cleaning for a longer period of time.\n\nTechnical Scope\n\n \t⮚ DESIGN PARAMETERS WITH STANDARD SUPPLY:\n•\tHeavy Duty Washing Tank with Metal Framing: 2 nos.\n•\tPre-filters with Pumping System: 3 nos.\n•\tReserve Tank: 3 nos.\n\n⮚\tSPECIFIC DATA:\n\n•\tInput Plastic Types: HDPE, LDPE, PP, PET, PS, ABS, MLP\n•\tInput Flake Size: 4–40 mm\n•\tOutput Capacity: 200–300 kg/hr (customizable based on your requirement)\n\n1) Water Tank:\n\n•\tMaterial: High Grade Polymer Tank with Reinforced Metal Frame\n•\tCapacity: 1500 liters (customizable based on throughput)\n•\tInlet & Outlet Door to remove contaminants\n•\tSieve Size: 3 mm to remove dust & contaminants\n•\tSelf-Cleaning System to retain microplastics and ensure easy maintenance\n\n2) Rotating Paddle Assembly:\n\n•\tNumber of Paddles: 3 Nos.\n•\tPaddle Material: Stainless Steel (SS304 or equivalent)\n•\tPaddle Design: Angled for optimal material agitation and self-cleaning\n•\tRotation Speed: 40 RPM (adjustable based on plastic type & contamination level)\n•\tMotor Power: 7.5 kW\n\n3) Water Recirculation System:\n\n•\tCentrifugal Pump: Capacity – 3 hp (adjustable based on tank size)\n•\t2 Nos. Water Tanks for filtration & water storage\n•\tMulti-stage Filtration:\no\tStage 1: Coarse Mesh Filter (removes large debris)\no\tStage 2: Rotary Drum Filter (removes medium-sized particles)\no\tStage 3: Cartridge Filter (removes fine particles & dust)\n•\tFully functional water plumbing system with multiple valves, Inputs & Outputs\n\n\tCONTROL PANEL:\n\n•\tMetal Electronic Box fitted with all electrical components\n•\tMCB: Reputed make MCB in line with every motor zone supply\n•\tOther Electrical Outfits: Contactors, Synchronization card, standard cord wiring with PVC duct channel framing\n•\tPhase Synchronizer & Over Voltage Protection as per CE Standards\n\n\tOPERATION OF WASHER:\n\n•\tThe washing system removes dirt & contaminants from shredded plastic using water as the cleaning medium.\n•\tInput Size: Dirty, shredded plastic (5–40 mm)\n•\tRecommendation: Wash per type of plastic and per color to maintain quality of recycled plastic output.\n•\tOptimized design ensures high throughput efficiency at 200–300 kg/hr while minimizing water & energy consumption.\n\n•\tThe goal of the washing system is to take dirt & contaminants off the plastic. To do so, we use water as a medium to absorb the dirt and extract it from the plastic.\n•\tThe input of the washing system is dirty, shredded plastic. This should have a size from 5-40 mm\n•\tJust as with the shredder, you want to wash per type of plastic and per color, so you can control the quality of your recycled plastic material.\n",
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