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"description": "\tGeneral Information:\n\n1.\tName of machine: Sheet Press Machine\n2.\tModel number: TRL/M/SH-02\n3.\tManufacturer: The Recreus Lab\n4.\tAddress of manufacturer: Gondal Road, Rajkot, Gujarat, India\n5.\tDate of CE marking: 12th April 2023\n6.\tRelevant Directives: Machinery Directive 2006/42/EC\n\n\tDescription of Machine:\n\nThe Sheet Press Machine is a mechanical press used in the manufacturing of plastic sheet. It is designed to apply a maximum force of 100 kN and has a maximum stroke of 300 mm. The press is operated using a hand lever. The machine is powered by a 3-phase electrical connection and is equipped with a safety guard to prevent any access.\n\n\tList of Applicable Harmonized Standards:\n\nEN ISO 12100:2010 Safety of machinery – General principles for design – Risk assessment and risk reduction\nEN 60204-1:2018 Safety of machinery – Electrical equipment of machines – Part 1: General requirements\nEN 692:2012+A1:2013 Safety of machinery – Cold rolling mills – Safety requirements for construction, installation and commissioning\nEN 953:1997+A1:2009 Safety of machinery – Guards – General requirements for the design and construction of fixed and movable guards\nEN 13849-1:2015 Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design\n\n\tTechnical Documentation:\n\nThe technical documentation for the machine includes the following:\n•\tDrawings and schematics of the machine\n•\tParts list\n•\tOperating and maintenance manual\n•\tDeclaration of Conformity\n\n1000 x 1000 Sheet Press System\n\n⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1) 1200 x 1200 mm Aluminum base attached with plate heaters and whole supporting heavy duty structure: 1nos\n2) Process Control Panel synchronized by one master control: 1 nos.\n\n⮚\tSPECIFIC DATA\n\n1) Material to be processed: Recycled HDPE/PP/LDPE/PS/acrylic Grinded Scrap\n2) Size to be manufactured: 1000 x 1000 mm Sheets\n3) 10 Ton standard Manual Jack at the bottom of the pressing system with pressure gauge \n4) Recommended Mold size: 1050 x 1050 mm Top & bottom plates and frame.\n5) Max. Sheet Output: 1 sheet per hour max.\n6) Advanced Temperature control panel with power saving technology.\n7) Total Connected Load: 15* kW (Approx.) (3phase\n\n⮚\tPROCESS CONTROL PANEL:\n\n1. Temp. Controllers: PID Controller with Auto tuning & dual display\n2. MCB: Reputed make MCB in line with every heating zone supply\n3. Other Electrical Outfits: Contactors, Synchronization card, standard cord wiring with PVC conduct channel framing.\n4. Phase Synchronizer and Over Voltage Protection as per CE Standard.\n\n1000x1000 mm Cold Press System\n\n⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1) 1200 x 1200 mm MS Plate base attached with plate and whole supporting heavy duty structure: 1nos.\n\n⮚\tMAIN SHEET PRESS\n\n1.\tSize to be manufactured: 1000 x1000 mm Sheets\n2.\tSupporting structure MS Powder coated.\n3.\t4 mm Top & bottom MS plates.\n4.\t10 Ton standard Manual Jack at the bottom of the pressing system with pressure gauge.\n5.\tStandard 4 rolling mechanism to ensure smooth up-down rolling of bottom plate.\n\n⮚\tPhysical Machines:\n\n1. Dimensions: L: 1500 B: 1350 H: 1600\n2. Weight: 480 KG\n",
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"description": "\tApplication:\n\nThese washing line are ideally suited for:\n\n•\tA plastic washing line specifically designed for processing crushed HDPE/PP pipe waste granules (approximately 6-10mm) contaminated with soil, mud, dust, and air pollution residues. \n•\tThe line prioritizes washing and drying the material for efficient recycling of HDPE, PP & PVC flakes with capacity of 40-60kg/hr\n\n\t Specification:\n\n•\tInput Material: Crushed PET flakes (approximately 6-10mm)\n•\tContaminants: Soil, mud, dust, and air pollution residues\n•\tFunctionality: Washing, drying, Optional (separation of HDPE and PP)\n•\tWater Usage: Recirculating water system (minimizes water consumption)\n•\tCleaning Agents: No soap or chemicals required\n•\tOutput: Clean, dry HDPE flakes collected in a dedicated unit/silo\n•\tPower Requirement: 380V, 3 phase, 50 Hz\n•\tCompliance: CE certification and EU declaration of conformity\n•\tDocumentation: User manual will be provided in Danish\n\n\tSILENT FEATURES:\n\n•\tModular Design: Allows for future expansion and can be customization to separate HDPE & PP Particles using Floating Tank.\n\n•\tEnergy Efficiency: Recirculating water system and optimized motor usage minimize energy consumption.\n\n•\tLow Maintenance: Easy access to components for cleaning and maintenance.\n\n•\tAutomated Operation: Minimizes manual intervention and ensures consistent processing.\n\n•\tEnvironmentally Friendly: Reduces water usage and eliminates chemical cleaning agents.\n\n\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1.\tHOT WASH TANK:\n\nSize : Ø1200 x 2200 x 5mm Thk.\n\nAgitator Blade : 65 x 1000 x 16mm Thk.\n\nCoil Size : Ø32NB x 4mm Thk\n\nCoil Make : SS 304\n\nMaterial : SS 304\n\nGear Box : Bonfiglioli Make.\n\nMotor : 5 HP Crompton Make\n\nDrive : Belt Drive\n\nQty : 1Nos\n\n2.\tInclined Screw Conveyor Ø 220 x 4Mtr Long.\n\nType : S.S 304 Pipe with Screw Assembly\n & Leg support.\n\nMaterial to be handled : Flaks\n\nPipe size : Ø 220 x 4000 mm Long\n\nDesigned Capacity : 750 kg /Hr.\n\nGear Box : Bonfiglioli Make.\n\nMotor : 2 HP Crompton Make\n\nDrive Type : Chain Coupling ¾” pitch.",
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"description": "•\tIntroducing the efficient washing system to clean dirty shredded plastic.\n•\tFirst shredding the dirty plastic you create a uniform mixture of plastic. \n•\tThe tank uses a combination of agitation and friction to remove contaminants from the plastic flakes.\n•\tThe washing system has a fully closed loop water system that is capable of cleaning and filtering the water so it can be reused again for cleaning for a longer period of time.\n\nTechnical Scope\n\n \t⮚ DESIGN PARAMETERS WITH STANDARD SUPPLY:\n•\tHeavy Duty Washing Tank with Metal Framing: 2 nos.\n•\tPre-filters with Pumping System: 3 nos.\n•\tReserve Tank: 3 nos.\n\n⮚\tSPECIFIC DATA:\n\n•\tInput Plastic Types: HDPE, LDPE, PP, PET, PS, ABS, MLP\n•\tInput Flake Size: 4–40 mm\n•\tOutput Capacity: 200–300 kg/hr (customizable based on your requirement)\n\n1) Water Tank:\n\n•\tMaterial: High Grade Polymer Tank with Reinforced Metal Frame\n•\tCapacity: 1500 liters (customizable based on throughput)\n•\tInlet & Outlet Door to remove contaminants\n•\tSieve Size: 3 mm to remove dust & contaminants\n•\tSelf-Cleaning System to retain microplastics and ensure easy maintenance\n\n2) Rotating Paddle Assembly:\n\n•\tNumber of Paddles: 3 Nos.\n•\tPaddle Material: Stainless Steel (SS304 or equivalent)\n•\tPaddle Design: Angled for optimal material agitation and self-cleaning\n•\tRotation Speed: 40 RPM (adjustable based on plastic type & contamination level)\n•\tMotor Power: 7.5 kW\n\n3) Water Recirculation System:\n\n•\tCentrifugal Pump: Capacity – 3 hp (adjustable based on tank size)\n•\t2 Nos. Water Tanks for filtration & water storage\n•\tMulti-stage Filtration:\no\tStage 1: Coarse Mesh Filter (removes large debris)\no\tStage 2: Rotary Drum Filter (removes medium-sized particles)\no\tStage 3: Cartridge Filter (removes fine particles & dust)\n•\tFully functional water plumbing system with multiple valves, Inputs & Outputs\n\n\tCONTROL PANEL:\n\n•\tMetal Electronic Box fitted with all electrical components\n•\tMCB: Reputed make MCB in line with every motor zone supply\n•\tOther Electrical Outfits: Contactors, Synchronization card, standard cord wiring with PVC duct channel framing\n•\tPhase Synchronizer & Over Voltage Protection as per CE Standards\n\n\tOPERATION OF WASHER:\n\n•\tThe washing system removes dirt & contaminants from shredded plastic using water as the cleaning medium.\n•\tInput Size: Dirty, shredded plastic (5–40 mm)\n•\tRecommendation: Wash per type of plastic and per color to maintain quality of recycled plastic output.\n•\tOptimized design ensures high throughput efficiency at 200–300 kg/hr while minimizing water & energy consumption.\n\n•\tThe goal of the washing system is to take dirt & contaminants off the plastic. To do so, we use water as a medium to absorb the dirt and extract it from the plastic.\n•\tThe input of the washing system is dirty, shredded plastic. This should have a size from 5-40 mm\n•\tJust as with the shredder, you want to wash per type of plastic and per color, so you can control the quality of your recycled plastic material.\n",
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