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"name": "1x1 Meter Sheetpress system",
"description": "\tGeneral Information:\n\n1.\tName of machine: Sheet Press Machine\n2.\tModel number: TRL/M/SH-02\n3.\tManufacturer: The Recreus Lab\n4.\tAddress of manufacturer: Gondal Road, Rajkot, Gujarat, India\n5.\tDate of CE marking: 12th April 2023\n6.\tRelevant Directives: Machinery Directive 2006/42/EC\n\n\tDescription of Machine:\n\nThe Sheet Press Machine is a mechanical press used in the manufacturing of plastic sheet. It is designed to apply a maximum force of 100 kN and has a maximum stroke of 300 mm. The press is operated using a hand lever. The machine is powered by a 3-phase electrical connection and is equipped with a safety guard to prevent any access.\n\n\tList of Applicable Harmonized Standards:\n\nEN ISO 12100:2010 Safety of machinery – General principles for design – Risk assessment and risk reduction\nEN 60204-1:2018 Safety of machinery – Electrical equipment of machines – Part 1: General requirements\nEN 692:2012+A1:2013 Safety of machinery – Cold rolling mills – Safety requirements for construction, installation and commissioning\nEN 953:1997+A1:2009 Safety of machinery – Guards – General requirements for the design and construction of fixed and movable guards\nEN 13849-1:2015 Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design\n\n\tTechnical Documentation:\n\nThe technical documentation for the machine includes the following:\n•\tDrawings and schematics of the machine\n•\tParts list\n•\tOperating and maintenance manual\n•\tDeclaration of Conformity\n\n1000 x 1000 Sheet Press System\n\n⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1) 1200 x 1200 mm Aluminum base attached with plate heaters and whole supporting heavy duty structure: 1nos\n2) Process Control Panel synchronized by one master control: 1 nos.\n\n⮚\tSPECIFIC DATA\n\n1) Material to be processed: Recycled HDPE/PP/LDPE/PS/acrylic Grinded Scrap\n2) Size to be manufactured: 1000 x 1000 mm Sheets\n3) 10 Ton standard Manual Jack at the bottom of the pressing system with pressure gauge \n4) Recommended Mold size: 1050 x 1050 mm Top & bottom plates and frame.\n5) Max. Sheet Output: 1 sheet per hour max.\n6) Advanced Temperature control panel with power saving technology.\n7) Total Connected Load: 15* kW (Approx.) (3phase\n\n⮚\tPROCESS CONTROL PANEL:\n\n1. Temp. Controllers: PID Controller with Auto tuning & dual display\n2. MCB: Reputed make MCB in line with every heating zone supply\n3. Other Electrical Outfits: Contactors, Synchronization card, standard cord wiring with PVC conduct channel framing.\n4. Phase Synchronizer and Over Voltage Protection as per CE Standard.\n\n1000x1000 mm Cold Press System\n\n⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1) 1200 x 1200 mm MS Plate base attached with plate and whole supporting heavy duty structure: 1nos.\n\n⮚\tMAIN SHEET PRESS\n\n1.\tSize to be manufactured: 1000 x1000 mm Sheets\n2.\tSupporting structure MS Powder coated.\n3.\t4 mm Top & bottom MS plates.\n4.\t10 Ton standard Manual Jack at the bottom of the pressing system with pressure gauge.\n5.\tStandard 4 rolling mechanism to ensure smooth up-down rolling of bottom plate.\n\n⮚\tPhysical Machines:\n\n1. Dimensions: L: 1500 B: 1350 H: 1600\n2. Weight: 480 KG\n",
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"description": "⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1.\tFrame & body MS Powder coated, Double shaft \n2.\t7.5 HP Three phase motor \n3.\tAuto Forward – Reverse available \n4.\tOutput Capacity: 70-80 kg/hour (Depending upon material) \n5.\tSuitable for every types of plastic like: PET, LDPE, PVC, HDPE, PP, DS, EDS, ABS etc. It is also suitable for aluminium cans & glass bottles. \n\n⮚\tSPECIFIC DATA\n\n1.\tShredder Box Made Of High Grade Mild Steel.(Laser Cut) \n2.\tStep Rotor System \n3.\tCasting Parts: Pedestal, Loadwheel & Pulley \n4.\tHardox EN-8 Blades: 2 fix, 3 rotating \n5.\tHeavy Duty Heavy C-Channel Structure \n6.\tVoltage: 415, 3 Phase \n7.\tMain Motor: AC Motor 7.5 HP \n8.\tHopper Loader: Jacketed M.S. Fabricated Hopper with sound proof design \n9.\tAdditional Feature: Safety hopper and Coupling cover. \n10.Standard Electric panelling and wiring. \n\n1.\tExtruder Base: \n \nThe base us fabricated out of mild steel plates, Channels, The Top of the base is machined to mount hopper block and barrel support bracket. The AC induction motor and Helical Gearbox are accommodated on the base \n \n2.\tScrew & Barrel: \n \nThe screw and barrel are made from special alloy steel. Barrel and screw are nitride hardened, fine polished and chrome plated. The function of the screw is to carry the material from hopper to die with homogeneous melt. For precise control of temperature, the barrel is divided in to equivalent zones. Thermocouples fitted on the barrel and Pyrometers on control panel are for monitoring and controlling of the temperatures in each zone. Die zone is mounted on die head for precise control of temperature of die head. Watercooling jacket is provided in hopper block. Water circulation in the jacket is necessary, for the safety of thrust bearings. \n\n3.\tIn built Thrust housing helical gear box: \n \nIt is constructed robustly from cast iron to hold the barrel horizontal. Barrel is fitted with heavy flange with high-tension bolt. It is having six bearings. One additional bearing is to withstand thrust pressure during extrusion. Seals are provided for restricting the entry of raw material in the gear box bearing housing. All Bearings are standard Make. \n \n4.\tMain Drive: \n \nAc motor with heavy-duty gearbox connected through V belt and sturdy coupling. \n \n5.\tCooling Tank: \n \nIt is fabricated in SS Sheet. Sufficiently long and leak proof. Tray is mounted on stand guide rollers are provided to guide the strands traveling from the tray.\n\n6.\tPalletizer: \n \nIt is fabricated in M.S Sheet. Some Parts of body fabricated from S.S. sheet. 16 blades are running &1 blade is fix. Blade size is 6” (inch) .It is running with A.C. Elect. Motor with fully covered. \n \n7.\tControl Panel: \n \nConstruction of panel is in M.S. crc sheet. Panel is powder coated. All switchgears are of standard make voltmeter with voltage selector switch for incoming voltage. Temperature controllers with thermocouple, ammeter for each Zone. \n\n⮚\tSPECIFIC DATA:\n\nSCREW SIZE : 45 M.M \nL/D RATIO : 26:1 \nMATERIAL : En 41-B \nMADE PROCESS : Nitride polished special heat treatment 120 hr H.R.C 65~68º \nBARREL SIZE : 125 M.M \nMATERIAL : En-41-B \nMADE PROCESS : Nitride polished special heat \nBARREL HEATING ZONE : 4 Zone \nBARREL HEATING LOAD PER ZONE : 3 Kw \nDIE HEAD HEATING ZONE : 2 Zone \nDIE HEAD HEATING LOAD : 1 kw \nGEAR BOX : Helical \nMAIN DRIVE : 7.5 H.P A.C (Crompton /Hindustan/Bharat Bijlee Make) Motor with Ac Drive (Fuji Make) SS 304 \nWATER TANK : 2000 X 300 X 200 \nBLADE SIZE : 100 mm \nROTATING BLADE : 12 nos. \nFIX BLADE : 1 no. \nELECTRIC MOTOR : H.P A.C Motor (Crompton /Hindustan/Bharat Bijlee Make) \nPANEL BOARD :\t7 zone \nPOWER REQUIRED :\t26 Kw (Approx.) \nPRODUCTION CAPACITY (KGS/Hr) Suitable for (ld/lldpe/hd/hdpe/pp/hips/pc Granules) : 60-70kg (Depend up on materials.10%+- \n\n\tPOWER CONSUMPTION: \n \nScrap grinder \t3.75 kw \nExtruder main motor \t5.6 kw \nHeating load on Barrel \t12 kw \n",
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"Heavy C-channel structure extruder",
"Automatic pipe extrusion machinery",
"Advanced screw and barrel extruder",
"Steel frame extruder with cooling tank",
"Multi-material plastic extruder machine",
"Heavy-duty pipe manufacturing equipment",
"7.5 HP three-phase extruder",
"High capacity plastic extruder",
"Industrial pipe extrusion machine"
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"description": "⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1.\tFrame & body MS Powder coated, Double shaft \n2.\t5 HP Three phase motor \n3.\tAuto Forward – Reverse available \n4.\tOutput Capacity: 70-0 kg/hour (Depending upon material) \n5.\tSuitable for every types of plastic like: PET, LDPE, PVC, HDPE, PP, DS, EDS, ABS etc. It is also suitable for aluminium cans & glass bottles. \n\n⮚\tSPECIFIC DATA\n\n1.\tShredder Box Made Of High Grade Mild Steel.(Laser Cut) \n2.\tStep Rotor System \n3.\tCasting Parts: Pedestal, Loadwheel & Pulley \n4.\tHardox EN-8 Blades: 2 fix, 3 rotating \n5.\tHeavy Duty Heavy C-Channel Structure \n6.\tVoltage: 415, 3 Phase \n7.\tMain Motor: AC Motor 7.5 HP \n8.\tHopper Loader: Jacketed M.S. Fabricated Hopper with sound proof design \n9.\tAdditional Feature: Safety hopper and Coupling cover. \n10.\tStandard Electric panelling and wiring.\n\n1.\tExtruder Base:\n\nThe base us fabricated out of mild steel plates, Channels, The Top of the base is machined to mount hopper block and barrel support bracket. The AC induction motor and Helical Gearbox are accommodated on the base\n\n2.\tScrew & Barrel: \n\nThe screw and barrel are made from special alloy steel. Barrel and screw are nitride hardened, fine polished and chrome plated. The function of the screw is to carry the material from hopper to die with homogeneous melt. For precise control of temperature, the barrel is divided in to equivalent zones. Thermocouples fitted on the barrel and Pyrometers on control panel are for monitoring and controlling of the temperatures in each zone. Die zone is mounted on die head for precise control of temperature of die head. Water-cooling jacket is provided in hopper block. Water circulation in the jacket is necessary, for the safety of thrust bearings.\n\n3.\tIn built Thrust housing helical gear box:\n\nIt is constructed robustly from cast iron to hold the barrel horizontal. Barrel is fitted with heavy flange with high-tension bolt. It is having six bearings. One additional bearing is to withstand thrust pressure during extrusion. Seals are provided for restricting the entry of raw material in the gear box bearing housing. All Bearings are standard Make.\n\n4.\tMain Drive: \n\nAc motor with heavy-duty gearbox connected through V belt and sturdy \tcoupling.\n\n5.\tControl Panel: \n\nConstruction of panel is in M.S. crc sheet. Panel is powder coated. All switchgears are of standard make voltmeter with voltage selector switch for incoming voltage. Temperature controllers with thermocouple, ammeter for each Zone.\n\n⮚\tSPECIFIC DATA:\n\nSCREW SIZE : 35 M.M\nL/D RATIO :\t26:1\nMATERIAL : En 41-B\nMADE PROCESS : Nitride polished special heat treatment 120 hr H.R.C 65~68º\nBARREL SIZE : 790 M.M\nMATERIAL :\tEn-41-B\nMADE PROCESS : Nitride polished special heat\nBARREL HEATING ZONE :\t4 Zone\nBARREL HEATING LOAD PER ZONE : 3 Kw\nDIE HEAD HEATING ZONE : 2 Zone\nDIE HEAD HEATING LOAD : 1 kw\nGEAR BOX : Helical\nMAIN DRIVE : 5 H.P A.C(Crompton /Hindustan/Bharat BijleeMake) Motor with Ac Drive (Fuji Make)SS 304\nELECTRIC MOTOR : H.P A.C Motor (Crompton/Hindustan/Bharat Bijlee Make)\nPRODUCTION CAPACITY (KGS/Hr)Suitable for (ld/lldpe/hd/hdpe/pp/hips/pc Granules) : 30-40kg (Depend up on materials.10%+-\n",
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"description": "1.\tExtruder Base:\n\nThe base us fabricated out of mild steel plates, Channels, The Top of the base is machined to mount hopper block and barrel support bracket. The AC induction motor and Helical Gearbox are accommodated on the base\n\n2.\tScrew & Barrel: \n\nThe screw and barrel are made from special alloy steel. Barrel and screw are nitride hardened, fine polished and chrome plated. The function of the screw is to carry the material from hopper to die with homogeneous melt. For precise control of temperature, the barrel is divided in to equivalent zones. Thermocouples fitted on the barrel and Pyrometers on control panel are for monitoring and controlling of the temperatures in each zone. Die zone is mounted on die head for precise control of temperature of die head. Water-cooling jacket is provided in hopper block. Water circulation in the jacket is necessary, for the safety of thrust bearings.\n\n3.\tIn built Thrust housing helical gear box:\n\nIt is constructed robustly from cast iron to hold the barrel horizontal. Barrel is fitted with heavy flange with high-tension bolt. It is having six bearings. One additional bearing is to withstand thrust pressure during extrusion. Seals are provided for restricting the entry of raw material in the gear box bearing housing. All Bearings are standard Make.\n\n4.\tMain Drive: \n\nAc motor with heavy-duty gearbox connected through V belt and sturdy coupling.\n\n5.\tControl Panel: \n\nConstruction of panel is in M.S. crc sheet. Panel is powder coated. All switchgears are of standard make voltmeter with voltage selector switch for incoming voltage. Temperature controllers with thermocouple, ammeter for each Zone.\n\n⮚\tSPECIFIC DATA:\n\nSCREW SIZE : 120 M.M\nL/D RATIO :\t26:1\nMATERIAL :\tEn 41-B\nMADE PROCESS : Nitride polished special heat treatment 120 hr H.R.C 65~68º\nBARREL LENGHT : 3350 M.M\nMATERIAL :\tEn-41-B\nMADE PROCESS : Nitride polished special heat\nBARREL HEATING ZON : 10 Zone\nDIE HEAD HEATING ZONE : 1 Zone\nGEAR BOX : Helical (250CD Zeal)\nMAIN DRIVE : 100 H.P A.C(Crompton /Hindustan/ImpelMake) Motor with Ac Drive (Fuji Make)SS 304\nELECTRIC MOTOR : 100 H.P A.C Motor (Crompton/Hindustan/Bharat Bijlee Make)\nPRODUCTION CAPACITY (KGS/Hr)Suitable for (ld/lldpe/hd/hdpe/pp/hips/pc Granules) :275-300 kg (Depend up on materials.10%+-\n",
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