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"name": "Pipe Extrusion Machine 60Kg",
"description": "⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1.\tFrame & body MS Powder coated, Double shaft \n2.\t7.5 HP Three phase motor \n3.\tAuto Forward – Reverse available \n4.\tOutput Capacity: 70-80 kg/hour (Depending upon material) \n5.\tSuitable for every types of plastic like: PET, LDPE, PVC, HDPE, PP, DS, EDS, ABS etc. It is also suitable for aluminium cans & glass bottles. \n\n⮚\tSPECIFIC DATA\n\n1.\tShredder Box Made Of High Grade Mild Steel.(Laser Cut) \n2.\tStep Rotor System \n3.\tCasting Parts: Pedestal, Loadwheel & Pulley \n4.\tHardox EN-8 Blades: 2 fix, 3 rotating \n5.\tHeavy Duty Heavy C-Channel Structure \n6.\tVoltage: 415, 3 Phase \n7.\tMain Motor: AC Motor 7.5 HP \n8.\tHopper Loader: Jacketed M.S. Fabricated Hopper with sound proof design \n9.\tAdditional Feature: Safety hopper and Coupling cover. \n10.Standard Electric panelling and wiring. \n\n1.\tExtruder Base: \n \nThe base us fabricated out of mild steel plates, Channels, The Top of the base is machined to mount hopper block and barrel support bracket. The AC induction motor and Helical Gearbox are accommodated on the base \n \n2.\tScrew & Barrel: \n \nThe screw and barrel are made from special alloy steel. Barrel and screw are nitride hardened, fine polished and chrome plated. The function of the screw is to carry the material from hopper to die with homogeneous melt. For precise control of temperature, the barrel is divided in to equivalent zones. Thermocouples fitted on the barrel and Pyrometers on control panel are for monitoring and controlling of the temperatures in each zone. Die zone is mounted on die head for precise control of temperature of die head. Watercooling jacket is provided in hopper block. Water circulation in the jacket is necessary, for the safety of thrust bearings. \n\n3.\tIn built Thrust housing helical gear box: \n \nIt is constructed robustly from cast iron to hold the barrel horizontal. Barrel is fitted with heavy flange with high-tension bolt. It is having six bearings. One additional bearing is to withstand thrust pressure during extrusion. Seals are provided for restricting the entry of raw material in the gear box bearing housing. All Bearings are standard Make. \n \n4.\tMain Drive: \n \nAc motor with heavy-duty gearbox connected through V belt and sturdy coupling. \n \n5.\tCooling Tank: \n \nIt is fabricated in SS Sheet. Sufficiently long and leak proof. Tray is mounted on stand guide rollers are provided to guide the strands traveling from the tray.\n\n6.\tPalletizer: \n \nIt is fabricated in M.S Sheet. Some Parts of body fabricated from S.S. sheet. 16 blades are running &1 blade is fix. Blade size is 6” (inch) .It is running with A.C. Elect. Motor with fully covered. \n \n7.\tControl Panel: \n \nConstruction of panel is in M.S. crc sheet. Panel is powder coated. All switchgears are of standard make voltmeter with voltage selector switch for incoming voltage. Temperature controllers with thermocouple, ammeter for each Zone. \n\n⮚\tSPECIFIC DATA:\n\nSCREW SIZE : 45 M.M \nL/D RATIO : 26:1 \nMATERIAL : En 41-B \nMADE PROCESS : Nitride polished special heat treatment 120 hr H.R.C 65~68º \nBARREL SIZE : 125 M.M \nMATERIAL : En-41-B \nMADE PROCESS : Nitride polished special heat \nBARREL HEATING ZONE : 4 Zone \nBARREL HEATING LOAD PER ZONE : 3 Kw \nDIE HEAD HEATING ZONE : 2 Zone \nDIE HEAD HEATING LOAD : 1 kw \nGEAR BOX : Helical \nMAIN DRIVE : 7.5 H.P A.C (Crompton /Hindustan/Bharat Bijlee Make) Motor with Ac Drive (Fuji Make) SS 304 \nWATER TANK : 2000 X 300 X 200 \nBLADE SIZE : 100 mm \nROTATING BLADE : 12 nos. \nFIX BLADE : 1 no. \nELECTRIC MOTOR : H.P A.C Motor (Crompton /Hindustan/Bharat Bijlee Make) \nPANEL BOARD :\t7 zone \nPOWER REQUIRED :\t26 Kw (Approx.) \nPRODUCTION CAPACITY (KGS/Hr) Suitable for (ld/lldpe/hd/hdpe/pp/hips/pc Granules) : 60-70kg (Depend up on materials.10%+- \n\n\tPOWER CONSUMPTION: \n \nScrap grinder \t3.75 kw \nExtruder main motor \t5.6 kw \nHeating load on Barrel \t12 kw \n",
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"description": "⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1.\tFrame & body MS Powder coated, Double shaft \n2.\t5 HP Three phase motor \n3.\tAuto Forward – Reverse available \n4.\tOutput Capacity: 70-0 kg/hour (Depending upon material) \n5.\tSuitable for every types of plastic like: PET, LDPE, PVC, HDPE, PP, DS, EDS, ABS etc. It is also suitable for aluminium cans & glass bottles. \n\n⮚\tSPECIFIC DATA\n\n1.\tShredder Box Made Of High Grade Mild Steel.(Laser Cut) \n2.\tStep Rotor System \n3.\tCasting Parts: Pedestal, Loadwheel & Pulley \n4.\tHardox EN-8 Blades: 2 fix, 3 rotating \n5.\tHeavy Duty Heavy C-Channel Structure \n6.\tVoltage: 415, 3 Phase \n7.\tMain Motor: AC Motor 7.5 HP \n8.\tHopper Loader: Jacketed M.S. Fabricated Hopper with sound proof design \n9.\tAdditional Feature: Safety hopper and Coupling cover. \n10.\tStandard Electric panelling and wiring.\n\n1.\tExtruder Base:\n\nThe base us fabricated out of mild steel plates, Channels, The Top of the base is machined to mount hopper block and barrel support bracket. The AC induction motor and Helical Gearbox are accommodated on the base\n\n2.\tScrew & Barrel: \n\nThe screw and barrel are made from special alloy steel. Barrel and screw are nitride hardened, fine polished and chrome plated. The function of the screw is to carry the material from hopper to die with homogeneous melt. For precise control of temperature, the barrel is divided in to equivalent zones. Thermocouples fitted on the barrel and Pyrometers on control panel are for monitoring and controlling of the temperatures in each zone. Die zone is mounted on die head for precise control of temperature of die head. Water-cooling jacket is provided in hopper block. Water circulation in the jacket is necessary, for the safety of thrust bearings.\n\n3.\tIn built Thrust housing helical gear box:\n\nIt is constructed robustly from cast iron to hold the barrel horizontal. Barrel is fitted with heavy flange with high-tension bolt. It is having six bearings. One additional bearing is to withstand thrust pressure during extrusion. Seals are provided for restricting the entry of raw material in the gear box bearing housing. All Bearings are standard Make.\n\n4.\tMain Drive: \n\nAc motor with heavy-duty gearbox connected through V belt and sturdy \tcoupling.\n\n5.\tControl Panel: \n\nConstruction of panel is in M.S. crc sheet. Panel is powder coated. All switchgears are of standard make voltmeter with voltage selector switch for incoming voltage. Temperature controllers with thermocouple, ammeter for each Zone.\n\n⮚\tSPECIFIC DATA:\n\nSCREW SIZE : 35 M.M\nL/D RATIO :\t26:1\nMATERIAL : En 41-B\nMADE PROCESS : Nitride polished special heat treatment 120 hr H.R.C 65~68º\nBARREL SIZE : 790 M.M\nMATERIAL :\tEn-41-B\nMADE PROCESS : Nitride polished special heat\nBARREL HEATING ZONE :\t4 Zone\nBARREL HEATING LOAD PER ZONE : 3 Kw\nDIE HEAD HEATING ZONE : 2 Zone\nDIE HEAD HEATING LOAD : 1 kw\nGEAR BOX : Helical\nMAIN DRIVE : 5 H.P A.C(Crompton /Hindustan/Bharat BijleeMake) Motor with Ac Drive (Fuji Make)SS 304\nELECTRIC MOTOR : H.P A.C Motor (Crompton/Hindustan/Bharat Bijlee Make)\nPRODUCTION CAPACITY (KGS/Hr)Suitable for (ld/lldpe/hd/hdpe/pp/hips/pc Granules) : 30-40kg (Depend up on materials.10%+-\n",
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"name": "Plastic Washing System",
"description": "•\tIntroducing the efficient washing system to clean dirty shredded plastic.\n•\tFirst shredding the dirty plastic you create a uniform mixture of plastic. \n•\tThe tank uses a combination of agitation and friction to remove contaminants from the plastic flakes.\n•\tThe washing system has a fully closed loop water system that is capable of cleaning and filtering the water so it can be reused again for cleaning for a longer period of time.\n\nTechnical Scope\n\n \t⮚ DESIGN PARAMETERS WITH STANDARD SUPPLY:\n•\tHeavy Duty Washing Tank with Metal Framing: 2 nos.\n•\tPre-filters with Pumping System: 3 nos.\n•\tReserve Tank: 3 nos.\n\n⮚\tSPECIFIC DATA:\n\n•\tInput Plastic Types: HDPE, LDPE, PP, PET, PS, ABS, MLP\n•\tInput Flake Size: 4–40 mm\n•\tOutput Capacity: 200–300 kg/hr (customizable based on your requirement)\n\n1) Water Tank:\n\n•\tMaterial: High Grade Polymer Tank with Reinforced Metal Frame\n•\tCapacity: 1500 liters (customizable based on throughput)\n•\tInlet & Outlet Door to remove contaminants\n•\tSieve Size: 3 mm to remove dust & contaminants\n•\tSelf-Cleaning System to retain microplastics and ensure easy maintenance\n\n2) Rotating Paddle Assembly:\n\n•\tNumber of Paddles: 3 Nos.\n•\tPaddle Material: Stainless Steel (SS304 or equivalent)\n•\tPaddle Design: Angled for optimal material agitation and self-cleaning\n•\tRotation Speed: 40 RPM (adjustable based on plastic type & contamination level)\n•\tMotor Power: 7.5 kW\n\n3) Water Recirculation System:\n\n•\tCentrifugal Pump: Capacity – 3 hp (adjustable based on tank size)\n•\t2 Nos. Water Tanks for filtration & water storage\n•\tMulti-stage Filtration:\no\tStage 1: Coarse Mesh Filter (removes large debris)\no\tStage 2: Rotary Drum Filter (removes medium-sized particles)\no\tStage 3: Cartridge Filter (removes fine particles & dust)\n•\tFully functional water plumbing system with multiple valves, Inputs & Outputs\n\n\tCONTROL PANEL:\n\n•\tMetal Electronic Box fitted with all electrical components\n•\tMCB: Reputed make MCB in line with every motor zone supply\n•\tOther Electrical Outfits: Contactors, Synchronization card, standard cord wiring with PVC duct channel framing\n•\tPhase Synchronizer & Over Voltage Protection as per CE Standards\n\n\tOPERATION OF WASHER:\n\n•\tThe washing system removes dirt & contaminants from shredded plastic using water as the cleaning medium.\n•\tInput Size: Dirty, shredded plastic (5–40 mm)\n•\tRecommendation: Wash per type of plastic and per color to maintain quality of recycled plastic output.\n•\tOptimized design ensures high throughput efficiency at 200–300 kg/hr while minimizing water & energy consumption.\n\n•\tThe goal of the washing system is to take dirt & contaminants off the plastic. To do so, we use water as a medium to absorb the dirt and extract it from the plastic.\n•\tThe input of the washing system is dirty, shredded plastic. This should have a size from 5-40 mm\n•\tJust as with the shredder, you want to wash per type of plastic and per color, so you can control the quality of your recycled plastic material.\n",
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