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"description": "\tApplication:\n\n•\tA plastic washing tank specifically designed for processing crushed PE/PP/PS/PVC waste granules, grindings which contaminated with soil, mud, dust, and air pollution residues. \n\n•\tThe washing tank prioritize the material for efficient recycling of HDPE, PP & PVC flakes with capacity of 100-150 kg/hr\n\n\t Specification:\n\n•\tInput Material: Crushed PE,PS, PP & PVC flakes (approximately 6-30 mm)\n•\tContaminants: Soil, mud, dust, and air pollution residues\n•\tFunctionality: Washing, drying, Optional (separation of HDPE and PP)\n•\tWater Usage: Recirculating water system (minimizes water consumption)\n•\tCleaning Agents: No soap or chemicals required\n•\tOutput: Clean, dry HDPE flakes collected in a dedicated unit/silo\n•\tPower Requirement: 380-430V, 3 phase, 50 Hz\n•\tCompliance: CE certification and EU declaration of conformity\n•\tDocumentation: User manual will be provided in all Languages\n\n\tSILENT FEATURES:\n\n•\tModular Design: Allows for future expansion and can be customization to separate HDPE & PP Particles using Floating Tank.\n\n•\tEnergy Efficiency: Recirculating water system and optimized motor usage minimize energy consumption.\n\n•\tLow Maintenance: Easy access to components for cleaning and maintenance.\n\n•\tAutomated Operation: Minimizes manual intervention and ensures consistent processing.\n\n\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1.\tHot/Cold Vertical Washing Tank:\n\nThe flakes enter a washing tank equipped with agitators or paddles that create a turbulent water flow. This initial wash removes loose dirt, mud, and some contaminants\n\nThis tank utilizes gravity and water flow velocity to separate heavier sand particles from the lighter plastic flakes.\n\nSpecification:\n\nHeavy Duty washing tank with Metal framing\n\nSize: 5 x 4 Ft Stainless Steel tank\nStainless Steel sheet: 5mm thick\nShaft: 50mm \t10\t\n\n2.\tDrying & Cyclone System\n\nThe clean flakes are conveyed to a drying system. This can be a centrifugal dryer that removes most of the surface moisture through centrifugal force\n\nHydrocyclones use a vortex motion to separate remaining contaminants with different densities from the plastic flakes\n\nSpecification:\n\nStainless Steel pipe 90mm od\nS.s sheet 2mm thickness\nS.s blades 8mm",
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"description": "•\tIntroducing the efficient washing system to clean dirty shredded plastic.\n•\tFirst shredding the dirty plastic you create a uniform mixture of plastic. \n•\tThe tank uses a combination of agitation and friction to remove contaminants from the plastic flakes.\n•\tThe washing system has a fully closed loop water system that is capable of cleaning and filtering the water so it can be reused again for cleaning for a longer period of time.\n\nTechnical Scope\n\n \t⮚ DESIGN PARAMETERS WITH STANDARD SUPPLY:\n•\tHeavy Duty Washing Tank with Metal Framing: 2 nos.\n•\tPre-filters with Pumping System: 3 nos.\n•\tReserve Tank: 3 nos.\n\n⮚\tSPECIFIC DATA:\n\n•\tInput Plastic Types: HDPE, LDPE, PP, PET, PS, ABS, MLP\n•\tInput Flake Size: 4–40 mm\n•\tOutput Capacity: 200–300 kg/hr (customizable based on your requirement)\n\n1) Water Tank:\n\n•\tMaterial: High Grade Polymer Tank with Reinforced Metal Frame\n•\tCapacity: 1500 liters (customizable based on throughput)\n•\tInlet & Outlet Door to remove contaminants\n•\tSieve Size: 3 mm to remove dust & contaminants\n•\tSelf-Cleaning System to retain microplastics and ensure easy maintenance\n\n2) Rotating Paddle Assembly:\n\n•\tNumber of Paddles: 3 Nos.\n•\tPaddle Material: Stainless Steel (SS304 or equivalent)\n•\tPaddle Design: Angled for optimal material agitation and self-cleaning\n•\tRotation Speed: 40 RPM (adjustable based on plastic type & contamination level)\n•\tMotor Power: 7.5 kW\n\n3) Water Recirculation System:\n\n•\tCentrifugal Pump: Capacity – 3 hp (adjustable based on tank size)\n•\t2 Nos. Water Tanks for filtration & water storage\n•\tMulti-stage Filtration:\no\tStage 1: Coarse Mesh Filter (removes large debris)\no\tStage 2: Rotary Drum Filter (removes medium-sized particles)\no\tStage 3: Cartridge Filter (removes fine particles & dust)\n•\tFully functional water plumbing system with multiple valves, Inputs & Outputs\n\n\tCONTROL PANEL:\n\n•\tMetal Electronic Box fitted with all electrical components\n•\tMCB: Reputed make MCB in line with every motor zone supply\n•\tOther Electrical Outfits: Contactors, Synchronization card, standard cord wiring with PVC duct channel framing\n•\tPhase Synchronizer & Over Voltage Protection as per CE Standards\n\n\tOPERATION OF WASHER:\n\n•\tThe washing system removes dirt & contaminants from shredded plastic using water as the cleaning medium.\n•\tInput Size: Dirty, shredded plastic (5–40 mm)\n•\tRecommendation: Wash per type of plastic and per color to maintain quality of recycled plastic output.\n•\tOptimized design ensures high throughput efficiency at 200–300 kg/hr while minimizing water & energy consumption.\n\n•\tThe goal of the washing system is to take dirt & contaminants off the plastic. To do so, we use water as a medium to absorb the dirt and extract it from the plastic.\n•\tThe input of the washing system is dirty, shredded plastic. This should have a size from 5-40 mm\n•\tJust as with the shredder, you want to wash per type of plastic and per color, so you can control the quality of your recycled plastic material.\n",
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"description": "1500x1500 mm Hot Sheet Press\n\n⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1.\t1500x1500mm Aluminum Plate base attached with plate heaters and whole supporting heavy duty structure: 1nos\n2.\tProcess Control Panel synchronized by one master control: 1 nos.\n\n⮚\tSPECIFIC DATA\n\n1)\tMaterial to be processed: Recycled HDPE/PP/LDPE/PS/acrylic Grinded Scrap\n2)\tSize to be manufactured: 1500 x 1500 mm Sheets\n3)\tOutput capacity: Depending upon material used.\n4)\tRecommended Mold size: 1550 x 1550 mm Top & bottom plates and frame.\n5)\tMax. Sheet Output: Hot Process 1 sheet per hour.\n6)\tAdvanced Temperature control panel with power saving technology.\n7)\tTotal Connected Load: 20* kW (Approx.)\n\n⮚\tMAIN SHEET PRESS\n\n1)\tSupporting structure MS Powder coated.\n2)\t8-10 mm Top & bottom aluminum plates.\n3)\t25 Heating plates each side mounted on aluminum plates to ensure equal distribution of heat.\n4)\t10-50 Ton standard Automatic Hydraulic Jack at the bottom of the pressing system with pressure gauge.\n5)\tStandard 4 rolling mechanism to ensure smooth up-down rolling of bottom plate.\n\n\tAUTOMATIC HYDRAULIC SYSTEM:\n\n1.\t10-50 Ton double stroke jack\n2.\tPressure Gauge monitoring system\n3.\tHand lever operated mechanism\n4.\tDirectional control valve\n5.\t1 HP Motor \n6.\tOverload switch protection for motor \n7.\tPressure Pump\n8.\tOil tank – 36 Liter\n\n\tPROCESS CONTROL PANEL\n\n1)\tTemp. Controllers: PID Controller with Auto tuning & dual display (OMRON)\n2)\tMCB: Reputed make MCB in line with every heating zone supply\n3)\tOther Electrical Outfits: Contactors, Synchronization card, standard cord wiring with PVC conduct channel framing.\n4)\tPhase Synchronizer and Over Voltage Protection as per CE Standard.\n\n1500x1500 mm Cold Press System\n\n⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1) 1500x1500mm MS Plate base attached with plate and whole supporting heavy duty structure: 1nos.\n\n⮚\tMAIN SHEET PRESS\n\n1.\tSize to be manufactured: 1500 x 1500 mm Sheets\n2.\tSupporting structure MS Powder coated.\n3.\t6-8 mm Top & bottom aluminum plates.\n4.\t10 Ton standard Jack at the bottom of the pressing system.\n5.\tStandard 4 rolling mechanism to ensure smooth up-down rolling of bottom plate.\n",
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"description": "1500x1500 mm Hot Sheet Press\n\n⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1.\t1500x1500mm Aluminum Plate base attached with plate heaters and whole supporting heavy duty structure: 1nos\n2.\tProcess Control Panel synchronized by one master control: 1 nos.\n\n⮚\tSPECIFIC DATA\n\n1)\tMaterial to be processed: Recycled HDPE/PP/LDPE/PS/acrylic Grinded Scrap\n2)\tSize to be manufactured: 1500 x 1500 mm Sheets\n3)\tOutput capacity: Depending upon material used.\n4)\tRecommended Mold size: 1550 x 1550 mm Top & bottom plates and frame.\n5)\tMax. Sheet Output: Hot Process 1 sheet per hour.\n6)\tAdvanced Temperature control panel with power saving technology.\n7)\tTotal Connected Load: 20* kW (Approx.)\n\n⮚\tMAIN SHEET PRESS\n\n1)\tSupporting structure MS Powder coated.\n2)\t8-10 mm Top & bottom aluminum plates.\n3)\t25 Heating plates each side mounted on aluminum plates to ensure equal distribution of heat.\n4)\t10-50 Ton standard Automatic Hydraulic Jack at the bottom of the pressing system with pressure gauge.\n5)\tStandard 4 rolling mechanism to ensure smooth up-down rolling of bottom plate.\n\n\tAUTOMATIC HYDRAULIC SYSTEM:\n\n1.\t10-50 Ton double stroke jack\n2.\tPressure Gauge monitoring system\n3.\tHand lever operated mechanism\n4.\tDirectional control valve\n5.\t1 HP Motor \n6.\tOverload switch protection for motor \n7.\tPressure Pump\n8.\tOil tank – 36 Liter\n\n\tPROCESS CONTROL PANEL\n\n1)\tTemp. Controllers: PID Controller with Auto tuning & dual display (OMRON)\n2)\tMCB: Reputed make MCB in line with every heating zone supply\n3)\tOther Electrical Outfits: Contactors, Synchronization card, standard cord wiring with PVC conduct channel framing.\n4)\tPhase Synchronizer and Over Voltage Protection as per CE Standard.\n\n1500x1500 mm Cold Press System\n\n⮚\tDESIGN PARAMETERS WITH STANDARD SUPPLY:\n\n1) 1500x1500mm MS Plate base attached with plate and whole supporting heavy duty structure: 1nos.\n\n⮚\tMAIN SHEET PRESS\n\n1.\tSize to be manufactured: 1500 x 1500 mm Sheets\n2.\tSupporting structure MS Powder coated.\n3.\t6-8 mm Top & bottom aluminum plates.\n4.\t10 Ton standard Jack at the bottom of the pressing system.\n5.\tStandard 4 rolling mechanism to ensure smooth up-down rolling of bottom plate.\n",
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