Description
Product details
• Introducing the efficient washing system to clean dirty shredded plastic. • First shredding the dirty plastic you create a uniform mixture of plastic. • The tank uses a combination of agitation and friction to remove contaminants from the plastic flakes. • The washing system has a fully closed loop water system that is capable of cleaning and filtering the water so it can be reused again for cleaning for a longer period of time. Technical Scope ⮚ DESIGN PARAMETERS WITH STANDARD SUPPLY: • Heavy Duty Washing Tank with Metal Framing: 2 nos. • Pre-filters with Pumping System: 3 nos. • Reserve Tank: 3 nos. ⮚ SPECIFIC DATA: • Input Plastic Types: HDPE, LDPE, PP, PET, PS, ABS, MLP • Input Flake Size: 4–40 mm • Output Capacity: 200–300 kg/hr (customizable based on your requirement) 1) Water Tank: • Material: High Grade Polymer Tank with Reinforced Metal Frame • Capacity: 1500 liters (customizable based on throughput) • Inlet & Outlet Door to remove contaminants • Sieve Size: 3 mm to remove dust & contaminants • Self-Cleaning System to retain microplastics and ensure easy maintenance 2) Rotating Paddle Assembly: • Number of Paddles: 3 Nos. • Paddle Material: Stainless Steel (SS304 or equivalent) • Paddle Design: Angled for optimal material agitation and self-cleaning • Rotation Speed: 40 RPM (adjustable based on plastic type & contamination level) • Motor Power: 7.5 kW 3) Water Recirculation System: • Centrifugal Pump: Capacity – 3 hp (adjustable based on tank size) • 2 Nos. Water Tanks for filtration & water storage • Multi-stage Filtration: o Stage 1: Coarse Mesh Filter (removes large debris) o Stage 2: Rotary Drum Filter (removes medium-sized particles) o Stage 3: Cartridge Filter (removes fine particles & dust) • Fully functional water plumbing system with multiple valves, Inputs & Outputs CONTROL PANEL: • Metal Electronic Box fitted with all electrical components • MCB: Reputed make MCB in line with every motor zone supply • Other Electrical Outfits: Contactors, Synchronization card, standard cord wiring with PVC duct channel framing • Phase Synchronizer & Over Voltage Protection as per CE Standards OPERATION OF WASHER: • The washing system removes dirt & contaminants from shredded plastic using water as the cleaning medium. • Input Size: Dirty, shredded plastic (5–40 mm) • Recommendation: Wash per type of plastic and per color to maintain quality of recycled plastic output. • Optimized design ensures high throughput efficiency at 200–300 kg/hr while minimizing water & energy consumption. • The goal of the washing system is to take dirt & contaminants off the plastic. To do so, we use water as a medium to absorb the dirt and extract it from the plastic. • The input of the washing system is dirty, shredded plastic. This should have a size from 5-40 mm • Just as with the shredder, you want to wash per type of plastic and per color, so you can control the quality of your recycled plastic material.
